Pneumatic Control Systems: How do They Work
Many engineering applications worldwide use Pneumatic Control Systems. These pneumatics come from a branch of engineering that uses compressed air and/or gas to conduct and control energy. Pneumatic control systems function like hydraulic systems, but they transfer compressed air and gases instead.
Within the industry, the uses of these intricate devices vary from large manufacturing warehouses to factory applications. Here, the pneumatics controls perform a multitude of tasks such as easy adaptation for smaller monotonous tasks.
Because of these two reasons, pneumatic control systems are ideal for heavy machinery like drills, which perform repetitive actions.
HERE’S WHAT YOU NEED TO KNOW ABOUT PNEUMATIC CONTROL SYSTEMS:
- How do Pneumatic Systems Work
- How to Incorporate These Systems
- Benefits of Pneumatic Control Systems
- Invest with Air & Hydraulic Equipment Inc.
HOW DO PNEUMATIC SYSTEMS WORK
Pneumatic systems allow us to control various engineering equipment using compressed air. In this system, compressed air flows through copper and plastic tubes to a device with a damper or valve actuator. Sensors and thermostats then regulate the airflow, adjusting the pressure between the sensor and the control device.
Sensors detect temperature, humidity, and static pressure. The system uses this information to open or close the actuator based on the desired setting.
Actuators use diaphragms and springs to respond to control signals. In a pneumatic control system, each thermostat connects to a main air source. Additionally, it connects to a device, such as a valve, through airlines.
HOW TO INCORPORATE THESE SYSTEMS
Pneumatic systems allow us to control various engineering equipment using compressed air, typically generated by an air compressor. In this system, compressed air flows through copper and plastic tubes to a device with a damper or valve actuator. Sensors and thermostats then regulate the airflow, adjusting the pressure between the sensor and the control device.
Here are some types of equipment that pneumatic systems are often a part of:
The most reliable, durable, and economical actuators are pneumatic actuators, which are air-powered “motors” that control valves and dampers. Besides mechanical linkages, these devices require little maintenance. Pneumatic actuators are cheaper than similar-sized electric ones and also reduce electrical power loss.
MODULAR CONTROL COMPONENTS
A pneumatic control system consists of numerous components such as thermostats, receiver controllers, and pneumatic relays, which are distributed throughout a piece of equipment. Within modular control components, pneumatics can provide excellent control performance and can maintain set points accurately. With their ease and flexibility, these systems offer a highly cost-effective and simple solution for the end-user.
BENEFITS OF PNEUMATIC CONTROL SYSTEMS
Besides being efficient and long-lasting, the pressurized air in pneumatic control systems can be easily moved through many devices. With pneumatics, no chemicals release, making them a more environmentally friendly choice. Pneumatic control systems are considered very cost-effective because of their low maintenance fees. Moreover, their durability makes maintenance and repair costs significantly lower than those of many other systems on the market.
INVEST WITH AIR & HYDRAULIC EQUIPMENT INC.
If you’re in Chattanooga, TN, and need expert services for your pneumatic system, Air and Hydraulic Equipment, Inc. is your go-to solution. We provide 24/7 quick-response field service for heavy, construction, and farm equipment repairs. Our on-site support includes equipped service trucks, parts installation, preventative maintenance, and a team of certified technicians.
Breakdowns can be costly in a manufacturing or production environment, and our team understands that. Our certified team can quickly and efficiently restore your facility to minimize downtime.
We also offer on-site planned maintenance (PM) programs to help prepare for unforeseen circumstances. Repair services are also available to help with all of your hydraulic and pneumatic needs in Chattanooga, TN.